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Instrumentation & Control

Orifice / Differential Pressure Flow Element

Differential pressure flow element — orifice, nozzle or Venturi per ISO 5167.

Category
Instrumentation & Control
Subcategory
Flow Meter
Applicable standards
4
Issuing bodies
3

Description

Differential pressure flow element — orifice, nozzle or Venturi per ISO 5167.

Applicable Standards (4)

ASME — 2 standards

ASME MFC-3M Measurement of Fluid Flow in Pipes Using Orifice, Nozzle, and Venturi
Edition: 2004 (R2017) Region: USA, Global
DP flow element measurement — US counterpart of ISO 5167.
ASME PTC 19.3 TW Thermowells — Performance Test Codes
Edition: 2016 Edition Region: USA, Global
Strength and stability calculation of thermowells (vortex shedding, frequency, stress).
Key requirements (8)
  • Thermowells — design and stress analysis (also as ASME PTC 19.3 TW).
  • Velocity-induced vibration: avoid resonance (natural frequency ≥ 80% of vortex shedding frequency × scale factor).
  • Strouhal number: 0.22 typical for cylinder in cross flow.
  • Stress check: bending + drag + axial — combined < material allowable.
  • Wake frequency formula (Strouhal): fw = St·V/D where D = thermowell tip diameter.
  • Frequency ratio limit: scaling factor 0.4 (lock-in zone) to 0.8 (resonance).
  • Mounting: threaded, flanged, socket-weld, welded.
  • Insertion length (U): immersion depth into pipe; balance of response time vs vibration.

ISO — 1 standard

ISO 5167 (series) Measurement of fluid flow by means of pressure differential devices inserted in circular cross-section conduits running full
Edition: Parts 1–6, 2003–2022 Region: Global
Orifice plates, nozzles, Venturi tubes, cone meters, wedge meters — flow measurement using DP.
Key requirements (8)
  • Differential pressure flow measurement: orifice, nozzle, Venturi.
  • Orifice: square-edged; β ratio (d/D): 0.10–0.75 typical; thickness ≤ 0.05·D.
  • Pressure tap configurations: corner, D and D/2, flange.
  • Discharge coefficient C: Reader-Harris/Gallagher equation for orifice.
  • Expansibility ε ≤ 1.0 for compressible flow correction.
  • Uncertainty: ~0.5–1.0% of rate for properly installed orifice.
  • Upstream straight length: 10–80×D depending on β and disturbance type.
  • Reynolds number range: typically Re_D > 5000 for orifice validity.

AGA — 1 standard

AGA Report No. 3 / API MPMS Ch. 14.3 Orifice Metering of Natural Gas and Other Related Hydrocarbon Fluids
Edition: Parts 1–4, 2012–2018 Region: USA, Global
Custody transfer orifice metering of natural gas (US/global default).
Key requirements (8)
  • Custody transfer orifice metering of natural gas (also as API MPMS Ch. 14.3).
  • Concentric square-edged orifice plate per ANSI 2530.
  • Flange or pipe (D, D/2) tap configurations.
  • Mass/volume flow per equation Q = N·Cd·E·Y·d²·√(ρ·ΔP).
  • Beta ratio range: 0.1 ≤ β ≤ 0.75.
  • Plate inspection: bore diameter ±0.05%, edge sharpness < 0.0004·d radius.
  • AGA-8 used for gas density (compressibility).
  • Uncertainty: 0.4–1.0 % when calibrated properly.